CAPABILITIES - A SUMMARY
Wagner Systems’ products, materials, processes and industries – a summary
Medical devices – indicative list only
- Dental abutments, cylinders and general prosthetic components
- Screws >M1.0
- Orthopaedic bone screws
- Medical burs
- Endoscopic components
- Instruments
- Audiology device components
- Coronary balloon moulds
- Ophthalmic components
- CPAP ventilator components
- Cardiac device components
Other industries – indicative list only
- Servo gears
- Gear hobbing
- Servo arms
- Components for high security locks
- Linkages, pins and related items for classic harp
- Septum pins for HF radar
- Fuel injection system components
- Whip antennas
- High precision radio astronomy antenna components
- Micro satellite gyroscope components
- Consumable production tooling
- Spray nozzle components and assemblies
- Components for measuring instruments, pressure, etc.
- Parts for model cars
Materials processed
- Titanium – various grades
- Cobalt alloys
- Stainless steel (austenitic & martensitic)
- Precious metal alloys
- Tool steel
- Mild steel – various grades
- Beryllium copper
- Oxygen-free copper
- Chromium zirconium copper
- ARCAP
- Brass
- Aluminium
- Silver steel
- Engineering plastics:
- PEEK
- PTFE/Teflon
- Radel ®
- POM – various grades
- Acrylic
- Ceramics
In-house secondary processes
- Colour anodizing of titanium
- COLORIT ® (Application of UV-curing ceramic-based paint)
- Ultrasonic cleaning
- Passivation of stainless steel (ASTM A967)
- Chemical blackening of brass components
- Assembly of items
- Laser marking
- Manual polishing
- Deburring/polishing by means of vibratory finishing
Outsourced processes
- Inert gas heat treatment of hardenable steels
- PVD coating (titanium nitride [TiN] and others)
- Anodizing of aluminium
- Alodyne of aluminium
- Brass passivation
- Complex surface milling
- Laser welding
- EDM (wire cutting and spark erosion)
- Laser cutting
- Electro-polishing
- Punching
